Touch detection solutions for USA market

Touch Detection

Touch Detection (TD) system is critical for an efficient grinding process. Essentially, this feature detects the exact moment when the grinding wheel touches the workpiece or the dresser, and this results in the identification and classification of the contact events automatically from the measured data. These parameters include grinding power and Acoustic Emission (AE).

A TD system affects positively on different grinding stages including:
1) the elimination of the gap between the wheel and workpiece, 2) during the approach of the wheel to the workpiece, 3) during the wheel dressings, and 4)  during any machine crashes.

Benefits

A reliable Touch Detection system leads to the following benefits:

  • Increased cycle time
  • Improved workpiece quality
  • Reduced grinding-wheel wear
  • Minimized creep-in depth

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How does a Touch Detection system work?

The technology on the basis of this solution consists of sampling the noise, generated by the contact, between the grinding wheel with the workpiece or the dressing unit, using an Acoustic Emission sensor (AE). For a reliable and effective TD system, the reaction time is critical because this signal has to interact with transient cycles (e.g. ANTI-CRASH during RAPID INFEED). The most common problem in the practical application is that AE sensors since they are very sensitive, detect not only the noise generated by the contact but also all the other noise surrounding the machine (e.g. pumps, bearings, power transmissions, inverters and many others). Balance Systems has proprietary software and hardware which can “eliminate” all the rest of the noise, and this is the REAL SECRET of our touch detection systems.

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Money savings & quality improving, at the same time!

The wear of grinding wheels is primarily due to the machining and dressing processes. The latter is a fundamental operation because grinding-wheel shape can determine the geometry of the workpiece. Machinists know this, and to avoid any quality issues, they often tend to remove a little bit more material than the required. This results in excessive wear of the wheel that is to say MONEY DRAIN for the employer.
Touch Detection systems from Balance Systems help the operator to find the MAGIC BALANCE between quality and costs during DRESSINGS.

OUR TOUCH DETECTION COMPONENTS

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Grinding Range

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Discover all our grinding systems solutions!

BALANCING SYSTEMS

The balancing of the spindle and grinding wheel is an essential operation in order to achieve the machining’s surface quality and to ensure a long life of the rotary components.

GAUGING SYSTEMS

In-process gauging helps to save remarkable time per workpiece. Find out our gauging kit for the US market.

SPINDLE MONITORING

B-Safe is the solution for the spindles and machine tools diagnostics according to the vibration and temperature analysis.

BALANCE SYSTEMS CORPORATION

28003 Center Oaks Ct #107, Wixom, MI 48393, United States

Contact us

PHONE: +1 248 3083636
FAX: +1 248 4935920

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