Touch Detection

Control grinding wheels contact

The control of the grinding wheel balancing and its dresser allow to obtain a perfect profile also optimizing removal of the grinding wheel surface, which is evident by the increase in the tool life and reducing environmental impact.
The exact identification of the instant when the tool touches the work-piece is an essential information to minimize the cycle time. The use of such information allows to reduce the “air grinding” time, optimizing the axis infeed.

Control grinding wheel contact: Balance Systems sensors

At Balance Systems we offer a complete range of power sensors and acoustic emission (AE), that are able to:

  • detect sub-micrometric contacts (“gap” function)
  • monitor constantly the work in progress preventing collision situations (“anti-crash” function)
  • provide feedback signals for adaptive control.

Furthermore, these power sensors and AE sensors, that are stand-alone or built into the balancing head dedicated to the spindle-grinding-wheel, can be combined to a refined control unit that exploits advanced techniques of digital filtering.

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OUR TOUCH DETECTION COMPONENTS

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Grinding range

Balance-systems_range

Discover all our grinding systems solutions!

Balancing systems

The balancing of the spindle and grinding wheel is an essential operation in order to achieve the machining’s surface quality and to ensure a long life of the rotary components.

Gauging systems

The use of our in-process measuring systems allows to produce permanently components in conformity with the most severe environmental conditions (warm-up, thermal shifts, chemical coolant, local or induced vibrations, etc.) and to operate in high-speed cycles.

SPINDLE MONITORING

B-Safe is the solution for the spindles and machine tools diagnostics according to the vibration and temperature analysis.